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Pouches & Flexible Packaging

How it works

Flexible Packaging provides a sustainable alternative to rigid containers. A truckload of flexible equates to 35 truckloads of rigid; an important incentive to reduce transport, realestate & logistic waste. Karlville offers a vertical approach to the supply of machinery for flexible packaging companies looking to expand their offerings into pouch. Pouch is a complex business as multiple material structures and unique converting challenges add barrier to entrance. Furthermore, unlike labels, flexible packaging has direct food contact, thus requiring converters to comply with important safety regulations & compliance.

For converters Karlville offers a complete line of machines starting from primary slitting to extrusion coating & lamination as well as post print lamination, inspection, slitting and pouch making.

In term of packaging, Karlville continues the vertical machinery integration with spout applicators as well as fillers for food and non-food products. Within the pouch machinery supply, Karlville offers both, thermal & ultrasonic spout inserting and spouted pouches filling and capping platforms. It is important to note that our business strategy is to impact sustainability by reducing waste and providing turn key solutions for pouches all based from pre-made technology.

Visit our Technical Center and Show Room in Miami, Florida to support & develop the right solution for your business.



Unprinted Film Rolls

BOPP, PET, PA, PAPER, AMOUNG OTHERS

Karlville partners with global suppliers to develop pouch applications.

 

 

 

Printing

Roto, Flexo, Digital & Offset

As an HP Converting Partner; Karlville partners with HP to develop Flexible Packaging applications for pouches.

Inspection

In order to save lamination material, increase slitter & pouching efficiency and control your quality process, all print defects must be doctored prior to lamination.
Visit INSPECTION

Laser

Scoring and perforation LASX equipment integrated to slitter or inspection machines

View LasX Laser

Lamination

Solventless, Water & Solvent Based
Visit LAMINATION

Karlville provides a multiple range of laminators and extrusion coaters & laminators.

Slitting

Turret and Duplex slitters, standard or configurable
Visit SLITTING

Laser

Scoring and perforation LASX equipment integrated to slitter or inspection machines

View LasX Laser

Pouch Converting

Thermal & Ultrasonic Pouch Making Capabilities.
Visit POUCH CONVERTING

With more than 20 years in pouch market, Karlville provides machines to convert pouches with both Thermal and Ultrasonic technologies. See first hand in Miami at Spouted Pouch Pilot facility.

Spout Inserting

Thermal & Ultrasonic spout inserting for railed spouts. Insert on corner or top for Standup, Three Side Seal and Side Gusset Pouches.
Visit SPOUT INSERTING

Pouch Fill & Cap

Fill through spout technology with pre-spouted railed pouches.

Visit POUCH FILL AND CAP

For smaller volume as well as for simple production ease, filling and capping is an easy way to fill spouted pouches.

Finished product




To follow vertical flexible packaging product line offering:
Lamination »
Slitting & Inspection »
Pouch Making »
Pouch Filling »

Tape Multipacks Solution »
Shrink Sleeves Solution »
Flexible Packaging Videos
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We look forward to receiving your questions and comments and we will reply to your email promptly.