Combitec CAP100

This machine is comprised of a servo-motorized tamper-evident sleeve application head combined with a motorized height-adjustable infrared electric shrink tunnel. The small surface area required for installation and its very attractive price make this solution an ideal compromise for medium to low speed lines. The integration of Scheidegger cutting technology gives this solution a level of performance and reliability recognized and highly appreciated on the market. On-board reel holder.

Machine Specifications

Max Speed Tamper Evident 100 bpm
Container Diameter* na
Cap Diameter* 8mm-65mm
Container Height* na
Sleeve Cut Length 13 mm / 45 mm
Material Thickness* 0.35 / 0.08 mm
Material Inner Core Diameter 127-252mm (5"-10'')
Max Sleeve Roll Diameter 350 mm / 500 mm
Number Unwind Reels 1 on board

Information

Technical Features
Performance
Functionalities
Electrical Design
Mechanical Design
Tunnels & Accessories
Markets

Technical Features

Scheidegger Technology – Continuous Motion Process

The film is unwound on a separate non- stop dual-reel unwinder (option). The film enters the machine via a specific folding system which creates two additional folds on the tube.
The film is then driven by servo motors into a rotary cutting block which cuts the sleeve like a regular labeler, avoiding material start/stop process, and tension issues found on other available technologies: « guillotine » or « bullet ».
The sleeve is applied thanks to direct shooting or pick & place mandrel device
On board shrink tunnels technology will be chosen according to product specifications.

Performance

Up to 100 bpm with one single head
High reliability <5/10 000 un-sleeved units -99,5% efficiency stated
High registration Accuracy: continuous sleeve motion
Fast changeover <5 mins (for same bottle neck)
Positive sleeve placement on bottle neck
Long knives useful life >20 Million cuts

Functionalities

Easy troubleshooting via HMI
Remote Maintenance via IP
Automatic speed variation
Enhanced motion control decreases mechanical wear (less mechanical parts)

Electrical Design

Easy automation and integration
Remote Maintenance via IP
Speed control via conveyor system
Advanced motion control
CE Manufacturing

Mechanical Design

Linear single head machine
Small conveyor footprint
Stainless steel construction
Cosmetic grade finishing
Continuous motion Technology
Mechanical or Servo Driven controls
Pick & place mandrel system optional
Unwind on board or separated

Tunnels & Accessories

Infrared or Hot air technologies
Inspection & vision systems
Data coding sytems
Product handling – Robots
Non stop unwinders

Markets

Beverages
Food
Healthcare & Pharma
Cosmetics
Homecare
Chemical industry

Layout

combitec cap100 schema

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Video

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