K2 & K3 Plus Seamer
The new PLUS series is the most advanced seamer in the industry. Karlville has once again innovated by launching the third generation of seamers which eliminates the forming tool. This new design makes the most operator friendly machine available, facilitating training with the most automated machine on the market. The K2 utilizes a brake on the unwind the K3 is motorized. The machine have 3 tension zones, which allows for a dedicated tension zone for the forming section for better lay flat control. The unwind tension zone is now free to add innovations like laser integration or pin hole perforation while the film is flat.
The PLUS offers a long list of advantages that solve the issues that come with the previous generation of machines that use forming tools. This new machine promises to revolutionize the way shrink sleeves are converted.
Make sure you see it before making any decisions.
Machine Specification K2 Plus K3 Plus
- Machine Speed 5 - 400 m/min 5 - 500 m/min
- Unwind Width 620 mm 720 mm
- Unwind Diameter 650 mm 800 mm
- Rewind Width 300 mm 350 mm
- Rewind Diameter 700 mm (Max) 700 mm (Max)
- Minimum Lay Flat Width 15 mm 15 mm
-
Core Diameter
3" (76mm)
AIR CHUCKS 5", 6" & 10" 3" (76mm)
AIR CHUCKS 5", 6" & 10" - Lay Flat Tolerence 0.15 mm 0.15 mm
- Main Advantages
- Unwind Section
- Un Registered Pin holes
- Needle Positioning – Secondary Edge Guide
- Automatic Friction-Free Lay Flat System
- Closed Lay Flat Feedback Loop
- Options
Main Advantages
- No forming fingers = no friction = less ink and film wear
- Fastest set-up in the industry
- Auto-correct feedback loop, recipes
- Additional nip = better tension control
- Unwind independent tension zone
- Seam as close as 5mm from the edge of the film
- Narrow web labels without tooling
- No wear parts on forming system
Unwind Section
- Nip roller before the forming section
- Isolated tensions in the unwind section:
- pin holes
- mechanical perforation
- laser perforation
Un Registered Pin holes
- Pin holes on flat film
- Isolated tension
- Pin holes interchangeable with continuous perforation
Needle Positioning – Secondary Edge Guide
- Available for more than 5 years.
- Needle needs to adjust to the edge of the film.
- Avoid blocking issues and raised lips.
Automatic Friction-Free Lay Flat System
- No forming fingers = friction eliminated inside the film
- The ink layer is isolated from the process
- Easy to place the seam 5mm from the side
- No adjustments of the forming section over time: the side plates are flat on a table
- Fast Change Over 5 to 10 Minutes
- High Quality Lay Flat
- Patent Pending
The Third Generation Seamer sets-up:
- Lay flat entered by operator
- Plates move automatically
- Film set-up/folding
- Auto Lay Flat Correction
- 5-10 min set-up – 10m of waste or less per set-up
Quality Control System integrated with labeler:
- Auto quality check with flag
Non Stop Laser Integration:
- Continuous Vertical Perforation
- In Register Cross Perforation
- In Register Pin Holes
