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Karlville > Pouch Making > Pouch Making > KS-DSUP-400-SG
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KS-DSUP-400-SG MULTI FORMAT

 

Designed for digital and for conventional print, this is a multi-format compact machine designed for making ALL-IN-ONE short & medium run high-performance production for standard laminations and mono materials.

6 servos:

  • 3 servos for film feed system
  • 1 servo for longitudinal sealing and cooling
  • 1 servo for cross sealing and cooling
  • 1 servo for cross cutting

Our Team & Our Experience Make the Difference

The control system for our pouch lines is windows based making simple for operators & very easy to for managing remote maintenance and troubleshooting. The software offers high integration capability with external and/or customer tools. Diagnostics are performed entirely from the machine, without external cables / programs / computers. We have three technical teams to support the line, based in Swiss, USA and Taiwan.

Machine Specifications

  • Mechanical speed 290cpm
  • Main unwinder width 1450MM – 57.08”
  • Main reel core 76mm – 3”
  • Main reel diam. 800mm – 31.49”
  • Material specs PET, ALU, PA with PP or PE
  • Material thickness 55-200µ
  • Installed power 40kw
  • Air requirement 6bar/90psi 15l/min
  • Installation area (WxLxH) 2.8m x 12.6m x 2.5m

Standard Basic Machine Configuration

  • Inline unwinder yes
  • Long sealing bar lenght 560mm
  • Long cooling bar lenght 360mm
  • Ultrasonic zipper crush yes
  • Bottom K sealing yes
  • Cross sealing stations 5
  • Cross cooling station 1
  • Punching stations 2
  • Cross cutting Flying knife
Pouches
  • 2-side-seal pouches from 1 web folded
  • 3-side-seal pouches from 1 web folded
  • Stand-up pouches from 1 web folded
  • Side gusset pouches from 1 web folded
  • Small stand-up pouches with zipper from 1 web folded
  • 3-side-seal pouches with zipper from 1 web (bottom fill)
  • Stand-up pouches from 2 webs (gusset inserted)
  • Small stand-up pouches from 2 webs (gusset inserted)

2-side-seal pouches from 1 web folded
STANDARD

Without zipper With zipper
Metric (mm) Imperial (inch) Metric (mm) Imperial (inch)
1-UP Min Max Min Max Min Max Min Max
H 80 400 3.14 15.74 90 400 3.54 15.74
W 80 350 3.14 13.77 80 350 3.14 13.77
Z – – – – 15 80 0.59 3.14
Y – – – – 75 375 2.95 15.15

Notes:
Minimum pouch height with zipper is considered without tack sealing.
Minimum mechanical pouch width is 65mm, only possible with certain material structures.
Maximum pouch width can be increased with skip sealing function (software).

3-side-seal pouches from 1 web folded
STANDARD

Without zipper With zipper
Metric (mm) Imperial (inch) Metric (mm) Imperial (inch)
1-UP Min Max Min Max Min Max Min Max
H 80 400 3.14 15.74 125 400 4.92 15.74
W 80 350 3.14 13.77 80 350 3.14 13.77
Z – – – – 15 80 0.59 3.14
Y – – – – 110 385 4.33 15.15

Notes:
Minimum pouch height with zipper is considered without tack sealing.
Minimum mechanical pouch width is 65mm, only possible with certain material structures.
Maximum pouch width can be increased with skip sealing function (software).

Stand-up pouches from 1 web folded
STANDARD

Without zipper With zipper
Metric (mm) Imperial (inch) Metric (mm) Imperial (inch)
1-UP Min Max Min Max Min Max Min Max
H 80 375 3.14 14.76 115 375 4.52 14.76
W 80 350 3.14 13.77 80 350 3.14 13.77
G 25 65 0.98 2.55 25 65 0.98 2.55
Z – – – – 15 80 0.59 3.14
Y – – – – 75 335 2.95 13.18

Notes:
Minimum pouch height with zipper is considered without tack sealing.
Minimum mechanical pouch width is 65mm, only possible with certain material structures.
Maximum pouch width can be increased with skip sealing function (software).

Side gusset pouches from 1 web folded
STANDARD

Without zipper –
Metric (mm) Imperial (inch) – –
1-UP Min Max Min Max Min Max Min Max
H 80 375 3.14 14.76 – – – –
W 80 350 3.14 13.77 – – – –
G 25 65 0.98 2.55 – – – –

Notes:
Maximum pouch height can be increased with skip sealing function (software).

Small stand-up pouches with zipper from 1 web folded
STANDARD

– With zipper
Metric (mm) Imperial (inch) Metric (mm) Imperial (inch)
1-UP Min Max Min Max Min Max Min Max
H – – – – 85 375 3.34 14.76
W – – – – 80 350 3.14 13.77
G – – – – 25 65 0.98 2.55
Z – – – – 15 80 0.59 3.14
Y – – – – 35 35 1.37 13.18

Notes:
Minimum pouch height with zipper is considered without tack sealing.
Minimum mechanical pouch width is 65mm, only possible with certain material structures.

3-side-seal pouches with zipper from 1 web (bottom fill)
STANDARD

Without zipper With zipper
Metric (mm) Imperial (inch) Metric (mm) Imperial (inch)
1-UP Min Max Min Max Min Max Min Max
H 80 400 3.14 15.74 80 400 3.14 15.74
W 80 350 3.14 13.77 80 350 3.14 13.77
Z 50 – 1.96 – 15 80 0.59 3.14
Y 30 350 1.18 13.77 65 320 2.55 12.59

Notes:
Minimum pouch height with zipper is considered without tack sealing.
Minimum mechanical pouch width is 65mm, only possible with certain material structures.
Maximum pouch width can be increased with skip sealing function (software).

Stand-up pouches from 2 webs (gusset inserted)
STANDARD

Without zipper With zipper
Metric (mm) Imperial (inch) Metric (mm) Imperial (inch)
1-UP Min Max Min Max Min Max Min Max
H 80 375 3.14 14.76 115 400 4.52 15.74
W 80 350 3.14 13.77 80 350 3.14 13.77
G 15 65 0.59 2.55 15 65 0.59 2.55
Z – – – – 15 80 0.59 3.14
Y – – – – 75 370 2.95 14.56

Notes:
Minimum pouch height with zipper is considered without tack sealing.
Minimum mechanical pouch width is 65mm, only possible with certain material structures.
Gusset depth above 65mm (up to 85mm) is possible with a special dedicated bottom sealing dies on request.
Minimum mechanical height is 75mm, only possible with dedicated bottom sealing dies.

Small stand-up pouches from 2 webs (gusset inserted)
STANDARD

– With zipper
Metric (mm) Imperial (inch) Metric (mm) Imperial (inch)
1-UP Min Max Min Max Min Max Min Max
H – – – – 85 400 3.34 15.74
W – – – – 80 350 3.14 13.77
G – – – – 15 65 0.59 2.55
Z – – – – 15 80 0.59 3.14
Y – – – – 35 370 1.37 14.56

Notes:
Minimum pouch height with zipper is considered without tack sealing.
Minimum mechanical pouch width is 65mm, only possible with certain material structures.
Gusset depth above 65mm (up to 85mm) is possible with a special dedicated bottom sealing dies on request.
Minimum mechanical height is 75mm, only possible with dedicated bottom sealing dies.

Key Machinery Advantages
  • Main features
  • Compact machine (short and narrow).
  • Easy to use.
  • Very low scraps rate during start-up and roll change.
  • Fully servo-driven machine.
  • Low maintenance requirements.
  • Digital printing friendly.
  • Compatible with new generation materials.
  • Unique guided set-up procedure from recipe.
  • Fully connected machine with integrated diagnostics.

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