Ks Dsup 400 Sg

KS-DSUP-400-SG MULTI FORMAT

Sustainable Machines for Sustainable Packaging
All Karlville Swiss pouch machines have embedded a dynamic braking energy storage device to create more sustainability in drive technology and lowering operational costs and a static energy storage device that protects against damage from temporary power failures. Only 6KWH consumption during production.

Designed for digital and for conventional print, this is a multi-format compact machine designed for making ALL-IN-ONE short & medium run high-performance production for standard laminations and mono materials.

6 servos:

  • 3 servos for film feed system
  • 1 servo for longitudinal sealing and cooling
  • 1 servo for cross sealing and cooling
  • 1 servo for cross cutting

Our Team & Our Experience Make the Difference

The control system for our pouch lines is windows based making simple for operators & very easy to for managing remote maintenance and troubleshooting. The software offers high integration capability with external and/or customer tools. Diagnostics are performed entirely from the machine, without external cables / programs / computers. We have three technical teams to support the line, based in Swiss, USA and Taiwan.

Machine Specifications

  • Mechanical speed 290cpm
  • Main unwinder width 1450MM – 57.08”
  • Main reel core 76mm – 3”
  • Main reel diam. 800mm – 31.49”
  • Material specs PET, ALU, PA with PP or PE
  • Material thickness 55-200µ
  • Installed power 40kw
  • Air requirement 6bar/90psi 15l/min
  • Installation area (WxLxH) 2.8m x 12.6m x 2.5m

Standard Basic Machine Configuration

  • Inline unwinder yes
  • Long sealing bar length 560mm
  • Long cooling bar length 360mm
  • Ultrasonic zipper crush yes
  • Bottom K sealing yes
  • Cross sealing stations 4
  • Cross cooling station 1
  • Punching stations 2
  • Cross cutting Flying knife
Pouches
  • 2-Side-Seal Pouches From 1 Web Folded
  • 3-Side-Seal Pouches From 1 Web Folded
  • Stand-Up Pouches From 1 Web Folded
  • Side Gusset Pouches From 1 Web Folded
  • Small Stand-Up Pouches With Zipper From 1 Web Folded
  • 3-Side-Seal Pouches With Zipper From 1 Web (Bottom Fill)
  • Stand-Up Pouches From 2 Webs (Gusset Inserted)
  • Small Stand-Up Pouches From 2 Webs (Gusset Inserted)

2-side-seal pouches from 1 web folded
STANDARD

 

Ksdsup400sg 2 Side Seal Pouches From 1 Web Folded

 

3-side-seal pouches from 1 web folded
STANDARD

 

Ksdsup400sg 3 Side Seal Pouches From 1 Web Folded

Stand-up pouches from 1 web folded
STANDARD

 

Ksdsup400sg Stand Up Pouches From 1 Web Folded

Side gusset pouches from 1 web folded
STANDARD

 

Krvl Imageclip

Small stand-up pouches with zipper from 1 web folded
OPTIONAL

Ksdsup400sg Small Stand Up Pouches With Zipper From 1 Web Folded

3-side-seal pouches with zipper from 1 web (bottom fill)
OPTIONAL

Ksdsup400sg3 Side Seal Pouches With Zipper From 1 Web Bottom Fill

Stand-up pouches from 2 webs (gusset inserted)
OPTIONAL

Ksdsup400sg Stand Up Pouches From 2 Webs Gusset Inserted

Small stand-up pouches from 2 webs (gusset inserted)
OPTIONAL

Ksdsup400sg Small Stand Up Pouches From 2 Webs Gusset Inserted

Key Machinery Advantages
  • Main features
  • Compact machine.
  • Single web.
  • Ideal for short-medium runs.
  • Best solution for mid-wide web printers.
  • Easy to use machine.
  • Modular design.
  • Custom solutions.
  • Unique guided set-up procedure from recipe. 
  • Very low scrap rate during machine start-up. 
  • Fully servo driven machine (min. 7).
  • Increased production speed.
  • Low maintenance requirements.
  • Initial reject discard function. 
  • Easy cleaning high-frame.
  • Quick changeover machine.
  • Fully connected with integrated diagnostics.
  • Mono-materials and Compostable materials ready.
  • Digital printing certified.
  • Embedded dynamic braking device.
  • Static energy storage device.
  • Designed with sustainability in mind, only 6KWH consumption during production.

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