Revo Pro 1

REVO PRO-1 Premade Pouch Filling & Sealing Machine

Introducing the REVO Pro-1, a cutting-edge rotary automatic premade pouch filling and sealing machine meticulously crafted and patented by DolcePack Technology. REVO is unique in the market, as it stands out for its user-friendly interface, compact footprint, and unparalleled accessibility, offering a seamless experience at every process station.

  • Standard Features: Our REVO Pro-1 boasts an array of standard features that set it apart in the market. From its intuitive design to its advanced technology, this machine is equipped with everything needed for efficient and precise pouch filling and sealing.

The intuitive design brings notable user benefits, having full-frontal accessibility to all operating stations which ensures easy operation, troubleshooting and maintenance.

Machine Capabilities

  • Product Types Solid – Granular – Powder - Liquid
  • Pouch Sizes Width 80mm up to 250mm
    Height 80mm up to 300mm
  • Packaging Materials Heat sealable, mono-material, laminated, paper with heat sealable layer
  • Types of pouches table img
  • Output Up to 40 pouches per minute
    *Depending on product type and dosing volumes
  • Wide Variety of Pouch Types: This innovative machine is engineered for high flexibility, accommodating various pouch types and sizes. Whether dealing with stand-up pouches, flat pouches, or custom designs, the REVO Pro-1 adapts seamlessly to meet the diverse packaging needs of different industries.
  • Versatility in Product Types: The REVO Pro-1 is not limited by product form. It excels in handling an extensive range of food and non-food products, from powders like food supplements and meal replacements, or solids like candies, mints and gummies and even liquids like oils and soaps. This versatility makes it an ideal choice for industries dealing with cereals, snacks, flours, cannabis, dietary supplements/nutraceuticals, pet food, home care, candies, and much more.
  • Automatic Pouch Filling: Experience the efficiency of automatic pouch filling with the REVO Pro-1. This feature streamlines the packaging process, reducing labor requirements and increasing overall productivity. The machine’s intelligent design ensures precision and accuracy in every pouch, meeting the highest quality standards and filling 40 pouches per minute.
  • Tailored Configurations: Recognizing that every product and production environment is unique, the REVO Pro-1 is configured and built with a range of options. This customization takes into account the specific requirements of the customer’s products, filling conditions, pouch size and type. This ensures optimal performance and maximizes the machine’s capabilities for each application.
  • Sealing Station Excellence: The sealing station of the REVO Pro-1 is engineered for reliability and consistency. Whether dealing with dry products, liquid products, or powders, the sealing process is executed with precision, guaranteeing the integrity of the pouch and its contents.

The pinnacle of innovation in automatic premade pouch filling and sealing machines!

Introducing the REVO Pro-1, a cutting-edge automatic premade pouch filling and sealing machine meticulously crafted and patented by DolcePack Technology. REVO is a patented designed rotary evolution that is unique in the market, as  it stands out for its user-friendly interface, compact footprint, and unparalleled accessibility, offering a seamless experience at every process station.

Information
  • Machine Operating System
  • Features
  • Products
  • Machine Compliance
  • REVO Pro-1

MACHINE OPERATING SYSTEM

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At the heart of the REVO Pro-1’s innovative design is its advanced Machine Operating System (MOS), meticulously engineered to ensure a seamless and efficient pouch filling and sealing process. The MOS is crafted with user convenience in mind, featuring a full frontal view that allows for simple and easy monitoring and operation.

Flexible Packaging Pouch Machine With Intuitive Operation with 6 Operating Stations:

The REVO Pro-1 operates on an intermittent rotary carousel, housing six flexible operating stations that contribute to the precision and versatility of the servo-driven machine. Each station plays a crucial role in the pouch packaging process, ensuring that every step is executed with accuracy. The key operating stations include:

  1. 1. Pouch Pickup:
    • The initial step in the process involves the precise pickup of pre-made pouches. This station sets the foundation for the efficient movement of pouches through subsequent stages.
  2. 2. Opening:
    • The opening station is dedicated to creating a secure and accessible entry point for the product. It ensures that pouches are ready for the filling stage, maintaining a smooth transition between processes.
  3. 3. Filling:
    • The filling station showcases the servo-driven machine’s adaptability, accommodating a wide variety of product types, including solids, liquids, granules, and powders. This station is configured based on specific project requirements, allowing for a customized approach to different products.
    • With sensor technology it is possible to know if a pouch is open or not, to not dose product in case of pouch not being opened.
  4. 4. Sealing:
    • The sealing station is a pinnacle of precision, ensuring a secure and airtight closure for the pouch. This stage is crucial for preserving the freshness and quality of the enclosed products, whether they are dry, liquid, or powdered.
  5. 5. Cooling:
    • Post-sealing, the cooling station comes into play, providing a controlled environment for the pouches. This ensures that the sealed contents are properly set and ready for the next phase of the packaging process.
  6. 6. Discharge:
    • The discharge station marks the conclusion of the process, delivering the filled and sealed pouches for further packaging or distribution. This station completes the cycle, maintaining the efficiency and reliability of the overall operation.

Customizable to Project Requirements:

Recognizing the diverse needs of different industries and products, the REVO Pro-1’s operating system is fully customizable. Project-specific requirements can be accommodated by tailoring the machine’s operating stations, ensuring optimal performance and adaptability to unique production conditions. This customization enhances the machine’s versatility and underscores its commitment to meeting the specific demands of each customer’s project.

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FEATURES

The REVO Pro-1 distinguishes itself with a myriad of features designed to enhance versatility, ease of operation, and overall productivity, making it an industry leader in automatic pre-made pouch filling and sealing machines.

  1. 1. Versatility at its Core:
    • The REVO Pro-1 takes pride in its versatility, effortlessly accommodating a wide spectrum of product types, from candies, gummies, flours, food supplements, cereals, snacks, pet food and even liquid mixed products like olives or conserves.  This adaptability ensures that the machine is well-suited for a diverse range of industries, from food and beverages to pharmaceuticals.
  2. 2. User-Friendly Operation:
    • Operating the REVO Pro-1 is a seamless experience thanks to its user-friendly interface. The full frontal view of the operating stations provides operators with clear visibility and easy access, simplifying monitoring and adjustments throughout the packaging process.
  3. 3. Automatic Pouch Loading Magazine:
    • The inclusion of an Automatic Pouch Loading Magazine enhances the servo-driven machine’s autonomy, reducing manual intervention and optimizing operational efficiency. This feature streamlines the pouch-loading process, contributing to a continuous and uninterrupted production flow.
  4. 4. Automatic Changeover for Various Formats:
    • Responding to the dynamic demands of modern production environments, the REVO Pro-1 incorporates an automatic changeover system for various pouch formats. This ensures quick and seamless transitions between different packaging requirements, minimizing downtime and maximizing productivity.
  5. 5. Compact Footprint for Enhanced Productivity:
    • Despite its advanced capabilities, the REVO Pro-1 maintains a compact footprint, maximizing productivity per square meter. This space-efficient design allows for optimal utilization of production floor space, contributing to a streamlined and efficient workflow.
  6. 6. Premium Construction Materials:
    • Crafted with durability in mind, the REVO Pro-1 features a stainless steel construction for longevity and robustness. The use of Stainless Steel for food contact parts ensures compliance with industry standards, while Aluminium Anticorodal Parts further contribute to the machine’s durability and resistance to corrosion.
  7. 7. Industry 4.0 Ready:
    • Embracing the future of manufacturing, the REVO Pro-1 is Industry 4.0 Ready. This means it is equipped with smart technologies and connectivity features that enable real-time monitoring, data analytics, and remote control, paving the way for a more intelligent and efficient production process.
  8. 8. OEM Integration:
    • The REVO Pro-1 seamlessly integrates with Original Equipment Manufacturer (OEM) systems, offering enhanced functionality. This includes compatibility with product weighing/dosing systems, Inkjet/Thermal Printers, and other auxiliary equipment, providing a comprehensive and tailored packaging solution for each unique production environment. This level of integration ensures a cohesive and interconnected packaging process, optimizing overall efficiency.

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PRODUCTS

The REVO Pro-1 stands as a versatile solution for a wide array of products, both in the food and non-food sectors. Its adaptability to different packaging needs makes it a go-to choice for various industries, ensuring efficient and precise handling of an extensive range of items.

Food Products:

  • 1. Cereals & Snacks:
    • The REVO Pro-1 excels in packaging cereals and snacks, offering a reliable solution for ensuring freshness and shelf appeal.
  • 2. Pulses & Flours:
    • Dealing with dry and granular products like lentils, beans, and flours is seamless with the REVO Pro-1, which ensures precise filling and secure sealing.
  • 3. Cannabis:
    • As the cannabis industry grows, the REVO Pro-1 provides a specialized solution for packaging cannabis products securely, maintaining their integrity and freshness from the buds to gummy candies with THC ingredients.
  • 4. Dietary Supplements & Nutraceuticals:
    • The machine’s adaptability extends to the delicate handling of dietary supplements and nutraceuticals, ensuring accurate dosing and reliable sealing.
  • 5. Pet Food:
    • The REVO Pro-1 accommodates the packaging needs of the pet food industry, efficiently handling various types of pet food products, whether dry or moist.
  • 6. Candies:
    • When it comes to confectionery, the REVO Pro-1 ensures the precise packaging of candies, mints and cookies maintaining their quality and visual appeal.
  • 7. Top Fill – Corner Spout Liquids:
    • The machine’s versatility extends to liquids with specialized features for top-fill applications, making it an ideal choice for packaging liquid products with corner spouts efficiently.

Non-Food Products:

  • 1. Personal Care:
    • In the personal care sector, the REVO Pro-1 handles products like body lotion, shampoo, conditioner, and hand sanitizer with precision, ensuring spill-free packaging.
  • 2. Industrial:
    • For industrial applications, the machine accommodates products such as cleaners, soaps, and windshield liquids, contributing to efficient and reliable packaging processes.
  • 3. Home Care:
    • The REVO Pro-1 extends its capabilities to the home care sector, efficiently packaging cleaners and detergents in various forms, whether liquid, powder, or granules.

Liquid, Dry, and Powder Products:

  • The REVO Pro-1 is a unique pouch filling machine, designed to handle a wide range of product forms, from liquid pouches to dry and powdered products. Its adaptability across different product consistencies showcases its prowess in providing a comprehensive solution for the packaging needs of various industries. Whether it’s liquids requiring secure sealing or powders demanding precision in filling, the machine for premade pouches ensures consistent and reliable performance across the spectrum of product types.

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Machine Compliance

  • Machine complies with EU, UL* and CSA** Standards (upon clients requests)
  • CE Certified

REVO PRO-1

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